Advanced 3D Optical Inspection (AOI) V510i XXL

V510i XXL

SMT PCB Assembly | Advanced 3D Optical Inspection (AOI)

Overview	Award-winning V510i 3D AOI Solution is designed specifically for the PCB manufacturing process. The V510i XXL system supports extra large board inspection with extended size capabilities for extra large board sizes up to 1200mm x 690mm (47.2" x 27.2"). Equipped with high-resolution technology and AI-powered capabilities, the V510i 3D AOI Solution excels in defect detection through comprehensive inspection coverage, high accuracy and high-speed performance.
Key Features	High speed and accurate inspection with Real 3D Measurement AI-Powered technology for Automated, Smart, Easy and Quality Programming AI assisted auto defect buyoff (VVTS), offering >90% of judgement accuracy for effective labor and cost saving, minimizing human judgement error Unique and universal detection coverage for unconventional application AOI centralized control tower for machine performance tracking (yield, DPPM, FPPM) and remote program fine-tuning Cost-effective and ease of maintenance with 95% shareable parts between 3D AOI and 3D SPI similar machines Preferred choice of Top EMS Companies Smart manufacturing ready Learn More

Overview

Award-winning V510i 3D AOI Solution is designed specifically for the PCB manufacturing process. The V510i XXL system supports extra large board inspection with extended size capabilities for extra large board sizes up to 1200mm x 690mm (47.2" x 27.2"). Equipped with high-resolution technology and AI-powered capabilities, the V510i 3D AOI Solution excels in defect detection through comprehensive inspection coverage, high accuracy and high-speed performance.

Key Features

High speed and accurate inspection with Real 3D Measurement
AI-Powered technology for Automated, Smart, Easy and Quality Programming
AI assisted auto defect buyoff (VVTS), offering >90% of judgement accuracy for effective labor and cost saving, minimizing human judgement error
Unique and universal detection coverage for unconventional application
AOI centralized control tower for machine performance tracking (yield, DPPM, FPPM) and remote program fine-tuning
Cost-effective and ease of maintenance with 95% shareable parts between 3D AOI and 3D SPI similar machines
Preferred choice of Top EMS Companies
Smart manufacturing ready

Learn More

Advanced 3D Optical Inspection (AOI) V510i XXL

System Performances
Inspection Functions	Missing, Offset, Skewed, Polarity, Billboard, Tombstone, Lifted/Bent Leads, Excess/Insufficient Solder, Overturn, Bridging, Wrong Part (OCV Marking), Pin Through Hole (Solderability & Pin Detection), Package Coplanarity, Lifted Lead (Height Measurement), Foreign Material Detection, Polarity Dimple Measurement
Board & Component Level Traceability	Camera-Read Barcodes; External Barcode Reader Configured; OCR Capability with Batch Code Logging
System Hardware
Operating System	Windows 10 (64-bit)
Optical Resolution & FOV Size *	Default: 60mm x 45mm @ 15µm telecentric lens Option: 52mm x 39mm @ 13µm telecentric lens 40mm x 30mm @ 10μm telecentric lens 32mm x 24mm @ 8µm telecentric lens
Inspection Speed	12MP CoaXPress @ 15μm resolution: up to 64cm²/sec
3D Technologies	Phase Shift Profilometry (PSP) Methodology with 4-way projectors
Lighting Module	Multiple Color, Multiple Angle, Multiple Segment LED Lighting Head, Auto Calibration Concurrent Lighting Module
Conveyor Width Adjustment	Auto Width Adjustment; Bottom-Up Clamping; In-line SMEMA
PCB Dimension	Standard	FDL
Maximum PCB Size (L x W)	620mm x 690mm (24.4" x 27.2") Option: 960mm x 690mm (37.8" x 27.2") 1200mm x 690mm (47.2" x 27.2")	DL Equal: 620mm x 325mm (24.4" x 12.8") Single Lane: 620mm x 600mm (24.4" x 23.6") Option: DL Equal: 960mm x 325mm (37.8" x 12.8") Single Lane: 960mm x 600mm (37.8" x 23.6")
Minimum PCB Size (L x W)	50mm x 50mm (2" x 2")	50mm x 50mm (2" x 2")
Maximum PCB Inspectable Area (L x W)	620mm x 683mm (24.4" x 26.9") Option: 960mm x 683mm (37.8" x 26.9") 1200mm x 683mm (47.2" x 26.9")	DL Equal: 620mm x 318mm (24.4" x 12.5") Single Lane: 620mm x 593mm (24.4" x 23.3") Option: DL Equal: 960mm x 318mm (37.8" x 12.5") Single Lane: 960mm x 593mm (37.8" x 23.3")
Maximum PCB Thickness	15mm (0.59")	8mm (0.31")
Minimum PCB Thickness	0.5mm (0.02")	0.5mm (0.02")
Maximum PCB Weight	7kg (Option: 15kg)	7kg
Top Clearance of PCB	50mm	50mm
Bottom Clearance of PCB	70mm	70mm
PCB Edge Clearance	3.5mm	3.5mm
PCB Transport Height	890mm - 965mm
PCB Temperature	Ambient operating temperature is ~5⁰C to 40⁰C, maximum PCB temperature 80⁰C.
Installation Specification
System Footprint (Width X Depth X Height)	1410mm x 1500mm x 2207mm
Total System Weight	~1180kgs
Power Supplies	100-120V, 16A/200-240V, 8A Single Phase
Air Requirement	0.6 Mpa/85 psi
Remark	* Based on system configuration. Note: 1. 2D configuration option is available. 2. 12MP Angle Camera option is available. Specifications are subject to change.